Methodical approach Mechanical design services Easy line management Control and automotion systems

Technical design

  • A methodical approach
  • A proven project methodology
  • Easy line management for everyday use

Mechanical design
Control & automation systems

Mechanical design services

  • Detailed line design
  • Equipment specification and selection
  • Equipment integration


  • Evaluation of process, utilities, civil and structural designs
  • Detailed description of line design principles
  • Definition of key line design parameters: critical machine, line efficiency, machine availability, accumulations, controls
  • Equipment  specification, selection and sizing


  • Line layout
  • V-Graph and overspeeds
  • Equipment definition and detailed specifications
  • Bid packages
  • Installation specifications

Design and programming of line network and equipment control

Network design

  • Electrical, control, plant and corporate networks
  • Machine, PLC, process, line level
  • Ethernet TCP/IP using CISCO fiber router


  • Integration of new machines into existing network
  • Programming of packaging lines based upon V-Graph

Line updating and optimization

  • Replacement of existing hardware by up-to-date solutions
  • Replacement of imperfect software by new line-oriented programs
  • Adding of new features on existing automation systems
  • Modification of equipment software

Complete description of operation

  • From single equipment to complete line
  • For programming, training tool, maintenance manual

Human-Machine Interface design

  • User-friendly interface for regular operations and troubleshooting
  • Ergonomic access to useful data increasing operator efficiency

Technical maintenance control

  • Basic motor controls (auto, manual, stop or bump)
  • Motor parameters screen (speed,…)

Human Machine Interface

  • General machine overview (machine status, main mechanism information, speed, pressure,…)
  • Alarms and warnings

Process control and overview

  • General process controls ( auto, manual, stop,...)
  • Specific process controls (valve open / close,...)
  • Specific process feedback (temperature, pressure,…)

Network control

  • Network status (activity, default,…)
  • Electrical panel status (power lost,…)
  • Trends screens (level, pressure,…)

Human-Line Interface design

  • User-friendly overview of the line running
  • Ergonomic access to useful data increasing operator efficiency
  • Human Line Interface
    • General line overview (machine status, machine speed, line flow,…)
    • Line section overview (machine status, motor status, sensors information,…)
    • Alarms and warnings

Easy line management

  • Operations: user manuals and operations instructions, logs and techniques, videos and demos, storage of all in web type portal
  • Maintenance: part list, maintenance and repair information, line e-maintenance server
  • Backup: PLC files centralization, backup of all PLC softwares
  • Interactivity: extension to remote diagnostic, possible software updates via web connection

P.L.A.S.: Production and Logistic Automated System

  • Management of production orders
  • Management of consumable flows
  • Integration of machines, especially end-of-line
  • Management of coders, pallet labeling and other machines



Gebo Cermex offers the most complete range of automatic end of line machinery on the market capable of handling all types of packaging.

See our range

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